Biomimetic synthetic rubber »BISYKA«

BISYKA - Innovative rubber for the automotive industry

In the Fraunhofer "Biomimetic synthetic rubber BISYKA" project, the causes of the unique mechanical properties of natural rubber were explored and transferred to synthetic rubber.

Rubber in the
automotive industry

Natural rubber is an important raw material for the treads of truck tires.

Fungal infestation of rubber trees is threatening global rubber production.

Until now, synthetic rubber has caused more abrasion than natural rubber.

What makes natural
rubber unique?

Natural rubber has outstanding mechanical properties due to strain-induced crystallization 

Causes: high microstructure purity, specific biocomponents

 

Follow-up project

We are further developing the technology of BISYKA rubber
for industrial production in the
EMABIA project

 

 

BISYKA-Rubber

Our BISYKA-Rubber contains:

  • functionalized, highly microstructurally pure polyisoprene and relevant biocomponents.
  • 30 % less abrasion than natural rubber
  • one better category in rolling resistance
  • can be produced on existing systems

BISYKA Brochure

Partner

Fraunhofer IAP / PAZ

Fraunhofer IMWS

Fraunhofer IME

Fraunhofer ISC

Fraunhofer IWM

Competencies

Elastomers 

Life sciences

Material testing

Silica fillers  

Scale up 

Overview of the development of BISYKA rubber

Understanding rubber from
dandelions

 

Analysis: specific biocomponents make natural rubber unique.

From natural
rubber to
synthetic rubber

 

BISYKA rubber contains functionalized, highly microstructurally pure polyisoprene and relevant biocomponents and was synthesized on a pilot scale.

Silica fillers for the
rubber and tire industry

 

Colloidal silica nanoparticles enable a previously unattainable precision in the adjustment of agglomeration and aggregation behavior.

Friction and wear

 

A new method for assessing abrasion resistance shows that BISYKA rubber comes close to the abrasion resistance of natural rubber.

Strain-induced
crystallization

The BISYKA compound has a degree of crystallization comparable to the natural rubber-based compound. This goes hand in hand with excellent abrasion resistance.

BISYKA tire compound
in the field test

Test report from Test Laboratory North: »The tires with the color code green (= BISYKA) showed better results in all evaluation points.«

BISYKA-Brochure

The brochure provides a detailed insight into the development of BISYKA rubber.

 

 

Press releases

Biomimetic synthetic rubber BISYKA: Nature thought first - we think ahead

 

Award

BISYKA rubber
receives Hugo Junkers Award 2020

 

1st prize
"Most innovative projects in
applied research"

 

Press release

Synthetic rubber outperforms natural rubber

 

Truck tires with less abrasion

 

Event

37th DKG Regional Group East Conference and
Fraunhofer Workshop "Biomimetic
Synthetic Rubber"